Within industrial settings such as petroleum plants, nuclear reactor facilities and industrial chemical processing plants, there is a key element in keeping: Strict and meticulous temperature monitoring within vital facets of their operations. Vigilant temperature monitoring is paramount to the safe and successful functioning of the entities.
The job of monitoring and managing temperatures in a industrial setting could be of grave importance. This is especially true in a predicament where faulty temperature readings or failure to properly control temperatures can lead to injuries, fatalities and in some cases, catastrophes. Unfortunately, we’ve been made alert to the disastrous results when errors or negligence occurs within situations where temperature monitoring is critical. And these industries give us some examples.
The procedure of refining oil, for example, requires that the many hydrocarbons within crude oil be separated and distilled. This demands that different temperatures be achieved for every hydrocarbon to be “boiled out” of the crude oil separately. In order to effectively perform this function, extremely accurate temperature measuring is essential. This, of course, is dependent upon precision temperature sensors that send readings to reliable temperature indicator equipment on a constant basis.
When temperature monitoring mistakes occur within this industry, it can be deadly. Such was the case in California in 1997 where an explosion and fire occurred at a fat refinery there, killing one and injuring 46. One of the main failures cited through the investigation was, “poor design of the control room and temperature monitoring systems.”
Nuclear Power Plants
One of several critical temperature-sensitive aspects within a nuclear power facility is to keep the core stable. Temperatures must certanly be continuously monitored, and cooling rods are useful for temperature control temperature chamber. These rods are lowered or raised into the core to decrease its temperature if there is any threat at all that it might overheat. In case a reactor should overheat, a meltdown would occur and this might be catastrophic. A thermocouple is just a temperature measuring device, and specially-insulated thermocouples are used to measure reactor temperatures.
We’ve learned from the 1986 Chernobyl case in Russia and the 1979 Three Mile Island case near Harrisburg, Pa., how devastating the results could be when mishaps occur within nuclear plants. The importance of responsible temperature monitoring within these kinds of facilities is absolutely critical.
Chemical Processing Plants
Chemical plants count on precise temperature gauging not just along the way of developing chemicals, but also in their storage. It’s common knowledge that chemicals – some independently and some when mixed with others – are very volatile and ignitable given the right circumstances. Most of these processing plants operate in some chambers or “units,” that are connected by pipes. In many cases, each different unit is assigned a specific temperature to be able to successfully mix and produce chemical compounds.
In 2002 At the First Chemical Corporation plant in Pascagoula, Miss., an explosion in a chemical distillation tower injured three workers and caused numerous other fires to erupt. Yet again, the key reason cited for the mishap was “plant operators did not monitor the tower’s internal temperature,” which had climbed well beyond the utmost allowable limit.
There are lots of more types of calamities that has been avoided had better temperature monitoring controls been established. But the message is clear: Great care and vigilance are expected in the monitoring of systems and controls within industrial settings. Lives are at stake. And in some cases, such as Chernobyl, generations are at stake.